Thursday, August 27, 2020

Carrying on a 150-Year-Old Pottery Tradition




Catawba Valley swirlware vase
QUESTION: Last Fall, I discovered several pieces of pottery with a swirl design at a local antiques show. The dealer called it Catawba Pottery but couldn’t tell me much more than it had been made somewhere in Appalachia. What can you tell me about this pottery? And where did it originate?

ANSWER: Catawba Valley Pottery describes an alkaline glazed stoneware made in the Catawba River Valley of Western North Carolina from the early 19th century to the present day.

Early Catawba pottery jar
Before modern conveniences such as electricity, plastic and refrigeration, pottery jugs. jars and crocks stored a family's perishables. A springhouse or pantry were the equivalent of the Frigidaire. Local potters were essential. When refrigeration and inexpensive glass came to the South between 1900 and 1930, the use of pottery to store food declined. However, a few potters in North Carolina's Catawba and Lincoln counties began making pottery for tourists attracted to the small stoneware pots with their distinctive alkaline glaze. The smarter potters kept their traditional pottery-making ways and shapes, but added customer-friendly swirl pitchers, miniatures, exotic vases, umbrella stands and, in a burst of creative marketing, face jugs.

Beginning with river-dug clay, potters turned milled clay on a foot-powered wheel, glazed the green-ware with a slurry of wood ashes, powdered glass, clay and water, and then fired it in a pine fueled ground hog kiln nestled against a hillside. This has been an unbroken 150-year-old tradition.



Stoneware, hard but not as brittle as earthenware, is durable, vitreous, easy to clean and non-toxic. Its strength made it ideal for the 5- to 20-gallon food storage jars needed by 19th-century farmers.

Catawba Valley potters used alkaline glazes on their wares
Catawba Valley potters used alkaline glazes in shades of brown or green instead of the commonly used salt glaze. Potters from Edgefield, South Carolina, originally brought alkaline glazes to the Catawba Valley. These potters made alkaline glazes by combining hardwood ash or crushed glass with clay and water. Catawba potters had an abundance of wood ash from burning their kilns but didn’t have plentiful salt deposits in their region.

The Catawba potters initially fired their alkaline glazed wares in what were known as "groundhog kilns." These kilns were a unique southern U.S. variation of climbing kilns built into hillsides. Semi-subterranean in construction, the groundhog kiln featured a door leading into a long, low passage of brick or rock construction, with a stack or chimney poking out of the ground up hill. Potters loaded pieces in the low passageway or "ware-bed" and built a fire in a sunken firebox, located just inside the door. The design allowed the stack to draw heated air, flames and ash through the pottery grouped inside and created the draft needed to generate the intense heat required to create stoneware. This type of firing or "burning " worked particularly well with large pieces of pottery. Contemporary Catawba Valley potters still use variations of these kilns, usually referred to as "tunnel kilns."

Pre-Civil War bulbous jug
Before the Civil War, jars from the area were bulbous with a flared top, gradual widening body, fat waist, and narrow base. After the war, jars maintained the same overall shape, but got bigger and fatter. By the 1930s, influenced by Ohio pottery jars, they became straight-walled, open top cylinders.

Jugs held all kinds of liquids from water to whiskey. During the 1920s and 1930s, Catawba potters added faces to these jugs, easily identified by their strap handle, pulled in shoulder and narrow spout. Catawba Valley potter Harvey Reinhardt was one of the first to produce this grotesque, but extremely popular form. However, potters made few face jugs until Burlon Craig, who produced thousands between the late 1940s and the present day.

Early Catawba Valley potters also made swirlware. Made by layering light and dark clays, they created a swirl pattern by moving diagonally up and around the body of a jug, jar, pitcher, birdhouse, vase, or dozens of other forms.

Burlon Craig face jug
Among the 150 to 200 potters scattered throughout the area between the late 19th and early 20th centuries, a dozen individuals and two families stand out. Neighbors Daniel Seagle and Sylvanus Hartsoe were two of the most prolific potters with signed pieces surfacing at area auctions and antique shops. The meticulous work of Samuel Propst, called 'the best turner of all" by Burlon Craig, is less frequently seen. Enoch and Harvey Reinhardt were business partners between 1932 and 1936. Many of their larger pieces, produced by Enoch, and small tourist items, Harvey's specialty, have the stamp "Reinhardt Bros,/Vale, N.C." The Propsts and Reinhardts began making blurred, mottled edged swirlware in about 1930.

Two area families also produced several generations of potters. The Ritchie family, the largest, began making pottery with Moses and ended their work, 12 potters later, at the death of Luther in 1940. Producing 10 noted potters, the Hilton family established a half dozen potteries in and around the valley. By the 1920s, they dallied in decorated dinnerware and figurines for the tourist trade which locals called "fancyware." The Hilton family pottery-making business ended in 1939 or 1940. Crisscrossing nearly all of the prominent families as an apprentice, neighbor or co-worker, is Burlon Craig. It was he who kept traditional 19th-century pottery-making alive and continuous.

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