Simple Gifts

QUESTION: I always associated the Shakers with rocking chairs. My grandmother had one, although I’m not sure it was an authentic one. But last Fall I took a trip to Hancock Shaker Village in western Massachusetts and discovered that the Shakers invented a whole host of items, many of which we use in improved forms today. What can you tell me about some of their inventions? And why were they so creative.

ANSWER: The old saying “Necessity is the mother of invention” certainly applied to the Shakers. Since this religious sect lived in communities apart from the outside world, they had to produce everything they needed. And this led to them inventing all sorts of things. And although they made and sold great chairs, especially rockers, to the outside world, they produced so much more.

Today, modern wood workshops wouldn’t be complete without a circular saw. Historians trace the origin of the circular saw blade to 1810 and the Shaker community at Harvard, Mass. It seemed that a Shaker Sister witnessed two Shaker Brothers cutting wood using a two-person reciprocating saw, and using her experience at spinning, realized she could improve the conventional way of sawing wood. She conceived a circular metal disk with saw teeth on its perimeter. She discussed it with some of the Shaker brothers who made a prototype blade and used water to spin it.  Today, the circular saw blade has been improved to cut everything from wood to concrete.



Mother Ann Lee founded the United Society of Believers in Christ's Second Appearing, which is the sect's true name. She claimed to be the female manifestation of Christ. Persecuted in England, she and some followers came to Albany, N.Y., in late 1774. Ultimately they formed self-sustaining communities in Massachusetts, Connecticut, Maine, Indiana, New Hampshire, New York, Pennsylvania, Ohio and Kentucky.

They became known as Shakers only after arriving in America. It was originally a derisive name given them by outsiders because of the frenzied dancing and shaking that typically took place during their worship services.

The Shakers under Mother Ann Lee believed they should strive for perfection. Using resources efficiently and effectively and finding ways to complete tasks faster and with less effort was a step toward perfection here on Earth.

One of the most common of Shaker inventions was the flat broom. Mother Ann is believed to have said, “There is no dirt in Heaven.” So keeping all the rooms and buildings in Shaker communities clean was a major chore.

And while brooms existed before the Shakers, but they were typically lengths of corn straw tied to a wooden handle. Brother Theodore Bates at the Watervliet, New York, community decided that a broom made with its bristles bound flat and straight would work better than a traditional one, so he devised a way to stitch the straw so as to make it flat when fastened to a broom handle. Shakers everywhere began to make flat brooms, not only for their own use, but to sell to outsiders.

A major obstacle to cleaning floors was heavy furniture. Moving beds in particular posed a problem, so the Shakers invented bed rollers so they could easily move beds to clean beneath them.

Doing laundry for a community of several hundred people was a daunting task. In 1858, Brother David Parker at tire-Canterbury, NH., community designed a steam powered "wash mill." It sped up the laundering process and made the work easier for the sisters assigned to laundry duty.

The Shakers didn't often patent their inventions. but the washing machine was an exception. Not only was it patented, Brother Parker's design won a medal at the 1876 Philadelphia Centennial Exposition. Copies of his wash mill were sold W several big hotels.

Shaker herbs and plant seeds were' sought after because of their consistency and high quality. The Shakers were the first to put seeds in small printed pack-ages for home use. The seeds were sold through stores and by mail order.

The Shakers also invented a spike wheel that produced evenly space holes l; for seeds, and it automatically planted seeds, too. It reduced planting time by about fifty percent.

Poplar trees were abundant in some areas, but the wood wasn't useful for either building or burning. The Shakers, !however, found it was an excellent material for baskets. One of the brothers !devised a machine to split lengths of poplar wood into thin splints that could the he used for basket weaving. And Shaker baskets became another product the World" demanded.



Shaker woodworkers developed a machine for making uniform barrel staves, and another for making broom handles of varying lengths.

The Shakers cared for one another, especially the elderly and those that were sick. They invented several things to make life easier for those who were ill. For example, they invented the tilting or adjustable hospital bed. And most Shaker communities had wheelchairs for the elderly and incapacitated. They were rocking chairs with large wheels akin to today's wheelchairs, and a stabilizing wheel or wheels in the back. The finger splint was a Shaker invention, and they created pill making machines for producing herbs and plant potions.

Only a few brothers took care of household chores. The rest were farmers, so they invented several machines to make their jobs easier, including a hillside plow, a horse drawn mowing machine and a thresher machine. Brother Hewitt Chandler of the Sabbathday Lake, Maine, community created the Maine Mower. which mowed hay fields more efficiently than other available equipment. And Brother Daniel Baird at the North Union, Ohio, community developed the revolving harrow used to breakup soil for planting.

And while brothers were busy in the fields, sisters tended to the feeding the community. Feeding several hundred people, three times a day, seven days a week was a daunting task, so naturally invention played a major role.

Cooking on an institutional scale presented its own problems. While a housewife might cook one roast or chicken or bake one pie, Shaker sisters had to prepare dozens, sometimes 60 pies a day. To help with them, for example, They invented a double rolling pin, and it's claimed they could roll twice as much pastry dough in half as much time, verses a conventional rolling pin. Peeling apples is no easy task, so a screw-based apple peeler was created to strip the peel from an apple in a matter of seconds. Once peeled, the apples were cut into quarters using an apple splitter, a spike like device invented by Brother Sanford Russell at South Union, Ky.

 Emeline Hart at the Canterbury, New Hampshire, community designed the Revolving Oven. Numerous pies could be baked simultaneously in this oven.

Sisters also invented the slotted spoon, pea shellers, a cheese press, bread kneading machines and even a potato washer. In 1796, the Shakers produced one of America's first cookbooks.

The Shakers even improved on articles of clothing. One of them, the woolen hooded cloak was a staple of every sister’s wardrobe to protect them from the cold blasts of winter. As with the broom, they sold these to the outside world to make money to buy supplies they needed.

Shaker communities attracted some of the best craftspeople and cooks but unfortunately they believed in celebacy. And that didn’t help their future.

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Rocking Into Butter

QUESTION: I recently purchased an odd sort of butter churn at a local antique show. It’s a horizontal container suspended by straps to a truncated wooden frame. The only type of butter churn I’ve heard of is the vertical cylindrical type. It has the name and location of the company that made it—"Davis Swing Churn, No. 2, Vermont Farm Machine Co., Bellows Falls, Vt."—painted on both sides. Can you tell me something about it?

ANSWER: What you have is what’s commonly called a “rocking churn.” It seems women used to hook the churn to a rocker using a hook and a length of rope and as they rocked, they pulled the churn from side to side, agitating the cream inside.

To better understand how this type of churn works, it’s important to know how the churning process works. Women used a variety of churns to turn cream into butter. The most common type of churn is the vertical churn into which a person inserted a pole inserted through the lid.

The agitation of the cream, caused by the mechanical motion of the device, disrupts the milk fat. This movement breaks down the membranes that surround the fats in the cream, forming clumps known as butter grains. These butter grains, during the process of churning, fuse with each other and form larger fat globules. The mechanical action introduces air bubbles into these fat globules. The butter grains become more dense as fat globules attach to them while action forces the air out of the mixture. This process creates buttermilk. With constant churning, the fat globules eventually form solid butter and separate from the buttermilk. The butter maker then drains off the buttermilk and squeezes the butter to eliminate excess liquid, forming it into a solid mass.

Historians believe the word “butter” came from the Greek word boutyron, meaning “cow cheese.” That’s because goat’s milk doesn’t work well to produce butter because of its lower fat content.  Evidence for the use of butter dates back as early as 2000 B.C.E.. And the butter churn, itself, may have existed as early as the 6th century A.D. Historians also believe that early nomads may have discovered butter by accident after having filled skin bags with milk and loading them onto pack animals. The movement of the animals shook the bags, creating butter.

Before commercial dairies began producing butter, every home had tools to make its own. Butter churns came in a variety of styles. The most common is a container, made of stoneware in the mid-19th century and later of wood, where the person making the butter creates it by moving a pole, inserted into the lid, in a vertical motion. This type of churn is also known as an “up-and-down”’ churn, plunger churn, plumping churn, or knocker churn.  The staff used in the churn is called a dash, dasher-staff, churn-staff, churning-stick, or plunger.

Another common type of butter churn is the paddle churn. The butter maker turned a handle that operated a paddle inside a container, causing the cream to become butter. Yet another type is the barrel churn. This consists of a barrel turned onto its side with a crank attached. The crank either turns a paddle device inside the churn, as in the paddle churn, or turns the whole barrel, whose action converts the milk to butter.

Finally, there the rocking chair butter churn, invented by Alfred Clark. This device, invented by Alfred Clark, consisted of a barrel attached to a rocking chair. While the rocking chair moved, the barrel moved and churned the milk within into butter. Today, a rocking butter churn in good condition sells for over $500.